Lean Manufacturing Practitioner (Cost Reduction and Profit Maximization)
Welcome to the Lean Manufacturing Practitioner course, where efficiency meets excellence. This course provides a comprehensive introduction to Lean Manufacturing, a transformative approach that optimizes processes and eliminates waste. You’ll start by exploring what Lean Manufacturing is, including its definition, historical evolution, and fundamental principles—value, value stream, flow, pull, and perfection. Discover how Lean can revolutionize your operations by improving efficiency, reducing waste, and enhancing customer satisfaction. We’ll delve into core concepts such as Value Stream Mapping and the 5S methodology, which are essential for identifying and analyzing value and waste in processes. Through practical tools and techniques like Kaizen, Just-In-Time (JIT), and Kanban, you’ll learn to drive continuous improvement and create a culture of operational excellence. Gain practical insights into improving processes, fostering a Lean culture, and measuring success through KPIs. Through interactive exercises and real-world case studies, you’ll be equipped to apply Lean strategies for transformative results.
Course Objectives
After the course, participants will be able to:
- define Lean Manufacturing, trace its historical evolution, and identify its core principles, including value, value stream, flow, pull, and perfection.
- recognize the benefits of implementing Lean Manufacturing, such as increased efficiency, reduced waste, and enhanced customer satisfaction.
- demonstrate proficiency in Value Stream Mapping to analyze and differentiate between value-adding and non-value-adding activities.
- implement the 5S methodology (Sort, Set in order, Shine, Standardize, Sustain) to organize and maintain an efficient workspace.
- identify and apply waste reduction techniques to minimize each type of waste and improve overall process efficiency.
- effective utilize lean tools and techniques such JIT, Poka-Yoke, etc.
- build a Lean culture by promoting continuous improvement and employee engagement.
- comprehend the role of leadership in driving and sustaining Lean initiatives, and effectively manage change and resistance.
- analyze real shopfloor scenario to address challenges and propose solution and implement solutions effectively.
Course Contents
- Introduction to Lean Manufacturing
- Lean Principles and Concepts
- Identifying and Eliminating Waste
- Lean Tools and Techniques
- Process Improvement Techniques
- Lean Leadership and Culture
- Lean Implementation
- Lean Metrics and Performance Measurement
- Practical Exercises and Simulations
Lean Manufacturing Practitioner (Cost Reduction
and Profit Maximization)
Duration:
14 Hours
Targeted Audience:
- Managers
- Engineers
- Supervisors
- Technicians
- Production Personnel
- Maintenance Personnel
- Quality Personnel
- Those Interested
Methodology:
Lecture, Brainstorming, Case Study, Videos, Educational Games, Basic Psychology, Neuro-Accelerated Learning Techniques, Real Time Shop-floor Analysis.
Award:
Certificate of Achievement